Karadeniz Makine’s Transmission Overhaul Services

Karadeniz Makine has been providing specialized transmission overhaul services in the construction machinery sector since 1974. As an expert in transmission revisions, the company services transmissions from leading brands such as Hitachi, Kawasaki, XCMG, TCM, Heli, Palfinger, Bell, Okada, Berco, Combi Wear Parts, Isuzu, Cummins, and Toyota. Each brand’s transmission system is unique, and Karadeniz Makine offers tailored solutions to address these differences.

1. Hitachi Transmission Overhaul

Hitachi machinery uses high-performance and durable transmissions, but they may wear out over time, leading to performance loss. Karadeniz Makine carefully overhauls Hitachi transmissions, extending their lifespan with the use of original spare parts.

Overhaul Process:

• Transmission system is inspected and tested to identify issues.
• Worn-out parts are replaced.
• System is reassembled and tested for performance.

2. Kawasaki Transmission Overhaul

Kawasaki transmissions, commonly found in heavy-duty machinery, may experience significant wear over time. Karadeniz Makine applies a detailed overhaul process to restore the performance of Kawasaki transmissions.

Solutions:

• Checking pumps, motors, and gear sets.
• Replacing the oil filtration system.
• Replacing worn-out parts and conducting post-installation testing.

3. XCMG Transmission Overhaul

XCMG machines, known for their hydraulic and mechanical transmission systems, require regular maintenance and timely revisions for optimal performance. Karadeniz Makine offers comprehensive overhaul services for XCMG transmissions.

Services Include:

• Changing transmission oil and filters.
• Inspecting and renewing bearings and gear sets as necessary.
• Addressing issues like clamping or leakage problems.

4. TCM, Heli, and Palfinger Transmission Overhaul

TCM, Heli, and Palfinger machines, commonly used in forklifts and lifting equipment, require well-functioning transmissions for efficient operations. Karadeniz Makine performs detailed overhauls of these transmissions.

Overhaul Steps:

• Inspecting transmission gears and bearings.
• Testing the lubrication system to ensure proper functioning.
• Replacing worn gears, bearings, and other components.

5. Isuzu, Cummins, and Toyota Transmission Overhaul

Transmissions integrated with Isuzu, Cummins, and Toyota engines are designed to meet high torque and speed requirements. These transmissions can wear out over time and experience mechanical issues. Karadeniz Makine offers high-standard overhauls for these transmissions.

Solutions:

• Comprehensive system diagnostics.
• Checking integration with the engine.
• Replacing transmission gears, bearings, and seals.

Transmission Overhaul Process

Transmission overhaul is a specialized and meticulous process. Karadeniz Makine employs a professional approach at every stage to ensure high-quality results.

Initial Inspection: The transmission system is thoroughly examined by expert technicians. Disassembly and Cleaning: The transmission is carefully disassembled, and all components are cleaned. Repair and Part Replacement: Worn or damaged parts are replaced. Assembly and Testing: The overhauled transmission is reassembled and tested for performance. Delivery: The fully serviced and optimized transmission is delivered to the customer.

Karadeniz Makine’s Reliable Transmission Overhaul Solution

For machinery to operate efficiently, the transmission must be regularly maintained and overhauled on time. Karadeniz Makine improves the performance of your machines by providing expert transmission overhaul services for brands like Hitachi, Kawasaki, XCMG, TCM, Heli, Palfinger, Bell, Okada, Berco, Combi Wear Parts, Isuzu, Cummins, and Toyota.

Choose Karadeniz Makine for transmission overhauls to enhance the productivity and lifespan of your construction machinery.